Safety Engineering Design
Compliant safeguarding and control design for industrial machinery and plant, developed to standard and built for real operating conditions.
TEG Risk develops safety engineering designs that take a machine or plant from identified risk to a compliant, practical safeguarding and control solution. We interpret and apply the relevant AS/NZS 4024 standards, design the safeguarding and control measures to suit your site, and set out clear, actionable design outputs your team can implement and maintain.
What we deliver
Safeguarding Design Services:
- Site-specific safeguarding and control design to the AS/NZS 4024 series
- Zone A and Zone B safeguarding methodology, with Zone B assessed on risk, operating conditions, access frequency and personnel exposure
- Perimeter fencing, interlocked access gates and trapped key systems
- Emergency stop and pull wire design, isolation, reset and hold-to-run functions
- Equipment-specific retrofit solutions, including local guarding, guard extensions, control relocation, walkways, crossovers and fall prevention
- Prioritised action registers and design outputs detailed enough to take to implementation
Our Approach
Every design starts from the hazards and the standards, and is then shaped around how the site actually runs. We account for constrained space, existing platforms and access routes, and the need to keep inspection, lubrication, cleaning and routine maintenance safe and workable. The result is a design that meets current standards and suits staged implementation in a live operating environment.
Meet the new Safety Engineering Design Team
Meet Andrey
Andrey is a Chartered Professional and degree-qualified Electrical Engineer. He is a Certified Functional Safety Application Expert (CFSAE), accredited through SGS TÜV Saar, and a Certified Machinery Safety Expert (CMSE), accredited through TÜV Nord.
His engineering experience spans the design of baggage, parcel and material handling systems, process engineering, industrial controls, building services and consultancy. He focuses on project-based management and risk improvement across operations and engineering environments, and has recently completed a leadership course with PD Training.
Meet Charles
Charles is an experienced Machine Safety Engineer with a demonstrated history in industrial machinery design and construction. He is skilled in machine risk assessment and functional safety, machine and control systems design and build, electronics and PCB design, and mechanical product design and build.
He holds a Bachelor of Engineering Technology focused on mechatronics, robotics and automation engineering.
Conveyor System Safety Engineering Design - Lyttelton Port Company
TEG Risk developed a compliant safeguarding and control design across LPC's bulk material handling conveyor network, standardising the safety architecture and providing a practical upgrade roadmap for an operating port.
Why Choose TEG Risk To Ensure Safety of Your Facility?
We Are Safety Engineering Experts
When it comes to safety engineering, TEG Risk's world class team is highly skilled in technical, industrial workplace health and safety.
Our Engineers have extensive, specialist and practical industry experience supported by a variety of industry leading training and certifications in machinery, functional safety, HAZOP and Hazardous Areas.
We Are Experienced Engineers
We have decades of experience between us, and pride ourselves on practical solutions.
As experts in specification, planning, prioritisation and project management, we always suggest solutions and programmes that not only comply, but are practical and make the best use of your resources and budget.
We Add Value To Your Workplace Safety
Our team identifies and prioritises risks using structured assessments and advanced tools like MinRisk, then translates findings into cost-effective, actionable plans.
Whether it's machine guarding, hazardous area compliance, or safety in design, we help clients reduce incidents, meet regulatory obligations, and protect their most valuable asset: their people.
We Work As Part Of Your Health And Safety Team
We tailor our processes and reporting to suit your team's requirements. Stakeholder engagement is a priority for us and we spend time on the factory floor, talking to your operators and understanding your processes to deliver the exact solutions your company needs.
We establish your objectives and how best to deliver those, so we work efficiently and effectively, minimising disruption and providing results or outcomes that you can more easily integrate into your existing systems.